Case Study

Headworks Bar Screens Project, Hayward, CA

Crater-Max installed at Headworks Bar Screen Project, Hayward, CA

Project in Brief

  • Project Name: Headworks Bar Screens Project
  • Location: Hayward, CA
  • Installation Date: May 2020
  • Source of Odors: Scrubber Beds
  • System Type: Biofilter
  • Media Type: Crater-Max®
  • H2S Removal Efficiency: >99%

The Situation

Two separate biofilter cells (25'-0" wide x 50'-0" long x 6'-0" deep) at the new Headworks Bar Screens Project required the installation of odor control media.

The Solution

Both Biofilter beds were installed with GES Biotek Crater-Max® media to a depth of 6 feet. Within a Biofilter, Crater-Max® media serves as part of the ecosystem for the growth of acidithiobacillus thiooxidans microorganisms. The porous Crater-Max® media also contains the necessary iron content that in a low pH environment will create a chemistry of iron ions to support a colony of acidithiobacillus ferroxidans microorganisms. The media surface openings are not through-and-through, therefore eliminating any increase in static pressure over time due to fouling of the pore structure. New irrigation spray nozzles were installed on both beds as well.

A smoke test and full performance test verified that the newly outfitted system was performing to spec. The smoke tests demonstrated uniform airflow distribution throughout the Crater-Max® media bed on both the side-by-side biofilter cells which indicates that the air distribution has even airflow pattern at both of the biofilter cells.


Additional Case Studies

Smoke seeping through Fiber-Max media during smoke test at Richmond, CA biofilter

Air Distribution System Smoke Test, Richmond, CA

Fiber-Max™, Crater-Max®

Smoke testing at a newly constructed WWTP determined whether the air distribution system achieved an even airflow pattern.

Biofilter remediation and media replacement, Chico, CA

Biofilter Media Replacement, Chico, CA

Fiber-Max™, Crater-Max®

GES Biotek restored two overgrown biofilters to full functionality by replacing dilapidated components and adding fresh media.

Enhanced Cell-Max installed at Eastern Municipal Water District, San Jacinto, CA

Eastern Municipal Water District, San Jacinto, CA

Enhanced Cell-Max™, Crater-Max®

GES Biotek installed a dual-media ecosystem to properly distribute the foul air and remove all complex odors and VOCs.

Bio-Filter irrigation

Bio-Scrubber® Tower System, Livermore, CA

Crater-Max®

GES Biotek was called in to determine the cause of recent drops in system efficiency and suggest corrective action.