BIOFILTER DESIGN FUNDAMENTALS

Understanding Cubic Feet

in Biofilter Media Calculations

One cubic foot is the volume of a space measuring 1 foot long, 1 foot wide, and 1 foot deep. In a biofilter, cubic feet describe the quantity of installed bulk media, feet describe bed depth or another length, and square feet describe the bed footprint. Keeping these units distinct is essential when calculating media quantity, residence time, and structural loading.

Length Area Volume and Loading

Quantity Unit Typical Biofilter Use
Length or depth ft Bed depth or basin dimension
Area ft2 Usable bed footprint
Volume ft3 Installed bulk media quantity
Bulk density or unit weight lb/ft3 Weight per cubic foot of media
Average support load lb/ft2 Media load per square foot of bed

There is no fixed conversion from cubic feet to linear feet. A length can be calculated from a volume only when the other dimensions are known. The three dimensions are multiplied to calculate volume.

two shapes that both contain one cubic foot of material

Figure 1. Both shapes contain 1 ft3 even though their dimensions differ

For installed media, bulk volume includes the media particles and the spaces between them. Particle porosity or bed void space does not replace the geometric volume used to order media or calculate empty bed residence time.

Calculating Installed Media Volume

Use the inside dimensions of the usable media bed. Convert inches to feet before multiplying. For a rectangular bed, calculate the footprint area A from length L and width W, then multiply by installed media depth d.1

A = L × W          V = A × d = L × W × d

With dimensions in feet, A is in ft2 and V is in ft3. For a circular bed of inside diameter D, use V = 0.785398 × D2 × d. Measure media depth above the support screen; exclude the air plenum, support floor thickness, and freeboard.

Worked Geometry Examples

Bed Geometry Media Depth Bed Area Media Volume
30 ft × 20 ft rectangular bed 4 ft 600 ft2 2,400 ft3
11 ft × 13 ft 6 in rectangular bed 4 ft 148.5 ft2 594 ft3
20 ft inside diameter circular bed 4 ft 314.16 ft2 1,256.64 ft3

In the second example, 13 ft 6 in equals 13.5 ft. It does not equal 13.6 ft. Circular results are rounded; use unrounded values during intermediate calculations.

Media Depth and Separate Layers

On a 600 ft2 footprint, each additional foot of media depth requires 600 ft3. A 2.5 ft lower layer requires 1,500 ft3, and a 1.5 ft upper layer requires 900 ft3. Together they provide 2,400 ft3 at a total depth of 4 ft. Calculate each layer separately when products, prices, or densities differ.

Volume Conversions

Conversion Equivalent Quantity
1 cubic foot 1,728 cubic inches
1 cubic yard 27 cubic feet
1 cubic foot 0.02831685 cubic meter
1 cubic meter 35.3147 cubic feet
1 cubic foot 28.3168 liters
1 cubic foot 7.48052 US liquid gallons

Metric and liquid-volume values are rounded from NIST conversion factors.2 The gallon equivalent describes geometric capacity; it does not represent the amount of water retained by one cubic foot of media.

For purchasing, 2,400 ft3 equals 88.89 yd3. If an approved package contains 50 ft3, the nominal requirement is 48 packages before any project allowance. Confirm package volume, handling losses, and the installed-depth acceptance basis with GES before ordering.

Converting Media Volume to Weight and Support Load

Bulk density states how many pounds are associated with one cubic foot of media under a defined moisture condition. Total weight T equals bulk density ρ multiplied by volume V. Average media load q on the bed footprint equals bulk density multiplied by media depth d.

T = ρ × V          q = ρ × d

Use ρ in lb/ft3, V in ft3, and d in ft. The results are T in lb and q in lb/ft2. At a depth of exactly 1 ft, density and average load have the same numerical value, but their units and physical meanings remain different.

GES Laboratory Tested Bulk Densities

The following GES-reported values are reproduced from the current CMP and ECMP technical paper. They are weights per cubic foot of bulk media, not loads per square foot of support area.3

Media Condition CMP ECMP
Dry 11 lb/ft3 11.5 lb/ft3
Operating Wet 13 lb/ft3 14.5 lb/ft3
Volume 45 lb/ft3 43 lb/ft3

CMP means Cell-Max™ Plus. ECMP means Enhanced Cell-Max™ Plus. Dry values apply before wetting. Operating wet values represent irrigated operation. Fully flooded values include the tested media and contained water under the flooded condition.

Fully Flooded Media Load by Bed Depth

Media Depth CMP at 45 lb/ft3 ECMP at 43 lb/ft3
1 ft 45 lb/ft2 43 lb/ft2
2 ft 90 lb/ft2 86 lb/ft2
31 ft 135 lb/ft2 129 lb/ft2
4 ft 180 lb/ft2 172 lb/ft2
5 ft 225 lb/ft2 215 lb/ft2

For 2,400 ft3 of ECMP over 600 ft2 at a 4 ft depth, operating wet weight is 34,800 lb and average load is 58 lb/ft2. Using the reported fully flooded value, weight is 103,200 lb and average load is 172 lb/ft2. The media volume remains 2,400 ft3 in both calculations.

For structural design, confirm the approved product grade and required design unit weight. A project maximum can exceed the tested sample value. Include floor, screen, equipment, live loads, and free water above or outside the media separately. Do not add the water already included in a fully flooded media value a second time. The values above are average media loads; the engineer must assess actual support reactions and applicable load combinations.

Using Media Volume in Biofilter Design

Empty bed residence time, or EBRT, is the bulk media volume divided by airflow. When V is in ft3 and Q is actual cubic feet per minute at the bed operating conditions, multiply by 60 to obtain seconds. The EPA describes the same volume-to-flow relationship as empty bed contact time.4

EBRT equals 60 times V over QFace Velocity equals Q over A

For the 30 ft × 20 ft bed with 4 ft of media, V is 2,400 ft3 and A is 600 ft2. At 4,800 acfm, EBRT is 30 seconds and face velocity is 8 ft/min. If airflow increases to 6,000 acfm, EBRT falls to 24 seconds while media volume remains unchanged.

EBRT uses the full bulk bed volume. Actual gas residence time depends on connected gas-filled space, moisture, and airflow distribution. Verify any required target EBRT against the contaminant loading and outlet requirements; the examples here demonstrate unit calculations and do not establish treatment performance.

Two Layer Calculation Example

On the same 600 ft2 footprint, install 2 ft of CMP below 2 ft of ECMP. Each layer contains 1,200 ft3. With the full 4,800 acfm passing sequentially through both layers, each layer has a nominal EBRT of 15 seconds, for a total of 30 seconds.

Load Condition CMP Lower Layer ECMP Upper Layer Combined Load
Operating Wet 26 lb/ft2 29 lb/ft2 55 lb/ft2
Fully Flooded 90 lb/ft2 86 lb/ft2 176 lb/ft2

The calculated total media weight is 33,000 lb operating wet and 105,600 lb fully flooded. Each layer contributes its own density multiplied by its own depth. The support floor carries the combined load, subject to the actual support configuration.

Checks for Drawings, Proposals, and Submittals

Technical References

  1. NIST. Circumference Area and Volume. Geometric area and volume formulas. Accessed October 2 2026. Source
  2. NIST. Guide to the SI Appendix B9. Conversion factors for length and volume. Accessed October 2 2026. Source
  3. GES Biotek. CMP vs ECMP White Paper. Current revision October 2 2026. Page 3 media properties and laboratory-tested bulk densities. Source
  4. US EPA. Off-Gas Treatment Technologies for Soil Vapor Extraction Systems State of the Practice. EPA 542 R 05 028 March 2006. Section 5.1 pages 5-2 and 5-3. Source

Online references accessed October 2, 2026. Renderings illustrate representative configurations and do not establish dimensions or performance.